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Longitudinal Welding Machine
Round Welding Machine
| Phase | Three Phase |
| Automatic Grade | Automatic, Manual, Semi-Automatic |
| Welding Type | Arc Welder |
| Current (Ampere) | 0-200, 200-300 |
| Technology | Inverter Based, IGBT Based, Thyristor Bases, Rectifier Based |
| Material | Stainless Steel |
| Output Current (Ampere) | 100-200, 200-300, 300-400, 400-500, 0-100 |
| Motor Type | AC Motor |
Argon Welding Finishing Machine
| Output Current | 200 Amp |
| Welding Type | Arc Welder |
| Material | Stainless Steel |
| Phase | Three phase |
| Voltage | 380 V |
| Frequency | 50 HZ |
| Weight | 400 |
| Model | YIWF28 |
| Power Consumption | 2 H.P. |
| Color | Grey |
| Pipe Diameter | 80 mm |
| Power Source | Hydraulic |
| Automatic Grade | Semi-Automatic |
| Place Of Origin | India |
Welding finishing machines are specialized equipment designed to refine and enhance the quality of welded joints by removing imperfections, smoothing surfaces, and preparing them for further processing or final use. These machines are essential in industries such as metal fabrication, stainless steel tank manufacturing, and banner production.
Rates are for 28 inch working length x 2 mm thickness cap.
These machines are used for removing longitudinal weld seams and polishing the welding lines on stainless steel tanks. They typically feature a Hydraulic control system, ensuring precision and consistency in the finishing process.
2. Semi-Automatic Longitudinal Welding Finishing MachinesThese machines are used for finishing longitudinal welds, often in cylindrical structures. They typically operate with arc welding processes and are suitable for medium-scale production environments.
Additional Information:
- Delivery Time: 5-10 days
- Packaging Details: Wooden/Plastic Wrapping as per specified by customer
Longitudnal Argon Welding Fixture
| Output Current | 200 A |
| Welding Type | Arc Welder |
| Automatic Grade | Automatic, Semi-Automatic |
| Voltage (V) | 380 V |
| Phase | Three phase |
| Frequency (Hz) | 50 HZ |
| Capacity (Ton) | 4 ton |
| Material | Stainless Steel |
Argon welding fixture is a specialized tool used in automated welding processes to hold and align workpieces along a straight path. These fixtures ensure precise positioning and support during welding, enhancing repeatability and reducing errors in high-volume manufacturing.
Rates are for 24 inch welding length x 1 mm thickness.
When designing a Argon welding fixture, several factors must be considered:
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Material Selection: Use durable materials like stainless steel to withstand the thermal and mechanical stresses of welding.
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Clamping Mechanism: Incorporate hydraulic or pneumatic clamps to securely hold the workpiece without distortion.
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Adjustability: Design for flexibility to accommodate different part sizes and configurations.
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Safety Features: Integrate safety mechanisms to protect operators and equipment.
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Automation Compatibility: Ensure the fixture is compatible with robotic arms or automated welding machines for seamless integration.
For a comprehensive guide on welding fixture design, consider the insights provided by Cyclotron Automation.
Linear welding fixtures are commonly used in:
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Automotive Manufacturing: For welding components like chassis, frames, and body panels.
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Aerospace Industry: In the assembly of structural components.
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Heavy Machinery: For welding large structural parts.
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Consumer Electronics: In the production of metal enclosures.
Linear Welding Hydraulic Fixture
Minimum Order Quantity: 1 Piece
| Output Current | 0-100 (A), 200-300 (A), 650 (A), 100-200 (A) |
| Usage/Application | Industrial |
| Automation Grade | Automatic |
| Phase | Three phase |
| Driven Type | Hydraulic |
| Color | Orange & Off White |
| Material | Stainless Steel, Stainless SteelMetal |
| Country of Origin | Made in India |
| Type | Welding Machine |
A linear welding fixture is a specialized tool used in automated welding processes to hold and align workpieces along a straight path. These fixtures ensure precise positioning and support during welding, enhancing repeatability and reducing errors in high-volume manufacturing.
Rates are for 18 inch working length x 1 mm welding thickness.
When designing a linear welding fixture, several factors must be considered:
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Material Selection: Use durable materials like stainless steel to withstand the thermal and mechanical stresses of welding.
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Clamping Mechanism: Incorporate hydraulic or pneumatic clamps to securely hold the workpiece without distortion.
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Adjustability: Design for flexibility to accommodate different part sizes and configurations.
-
Safety Features: Integrate safety mechanisms to protect operators and equipment.
-
Automation Compatibility: Ensure the fixture is compatible with robotic arms or automated welding machines for seamless integration.
For a comprehensive guide on welding fixture design, consider the insights provided by Cyclotron Automation.
Linear welding fixtures are commonly used in:
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Automotive Manufacturing: For welding components like chassis, frames, and body panels.
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Aerospace Industry: In the assembly of structural components.
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Heavy Machinery: For welding large structural parts.
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Consumer Electronics: In the production of metal enclosures.
Additional Information:
- Item Code: Welding
- Production Capacity: Depend up on the thickness
- Delivery Time: 1 week
- Packaging Details: Strech Roll Packing
Longitudinal Welding Finishing Machine
| Phase | Three phase |
| Automatic Grade | Semi-automatic |
| Welding Type | Arc Welder |
| Power (HP) | 2 HP |
| Frequency (Hz) | 50 HZ |
| Voltage (V) | 280 V |
| Type | Welding Machine |
| Capacity | 30 to 60 tons |
A welding finishing machine is used to clean, smooth, and polish welded joints to improve their appearance, strength, and corrosion resistance. These machines are commonly used after MIG, TIG, or arc welding processes, especially on stainless steel, aluminum, and other metal surfaces requiring a clean, aesthetic finish.
Rates are for 28 inch working length x 2 mm thickness.
| Feature | Description |
|---|---|
| Purpose | Finishing and refining weld seams |
| Function | Grinding, polishing, deslagging, descaling, or passivation |
| Use Cases | Metal fabrication, tanks, railings, kitchen equipment, automotive parts |
| Parameter | Range |
|---|---|
| Power Rating | 1–5 HP for grinders and polishers |
| Belt Size (for grinders) | 50 x 2000 mm or 100 x 3000 mm |
| Speed | Variable (1000–6000 RPM) for grinders/polishers |
| Voltage | 220V/380V/440V (depending on industrial use) |
| Finish Quality | From coarse grinding to mirror finish (Ra < 0.2 µm) |
| Material Suitability | Stainless steel, carbon steel, aluminum, brass |
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Improves product aesthetics
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Enhances corrosion resistance (especially for stainless steel)
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Reduces risk of injury from sharp welds
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Prepares surfaces for painting, powder coating, or plating
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Ensures better product longevity and quality
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Fabricated metal products
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Food-grade stainless steel equipment
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Automotive exhausts and frames
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Structural steelwork and piping
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Architectural metalwork
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Type of welds and material
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Desired surface finish (matte, satin, mirror)
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Manual vs. automatic operation
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Dust extraction and safety features
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Ease of tool change and maintenance
Additional Information:
- Delivery Time: 5-10
- Packaging Details: Wooden/Plastic Wrapping As per specified by customer
Electric Spot Welding Machine
| Input Power | 10 KVA |
| Suitable For Welding Rod | 1-2mm, <1mm |
| Material | Steel |
| Voltage(V) | 380 V |
| Automation Grade | Automatic |
| Phase | Three |
| Application | Industrial |
Spot welding machines are essential for joining sheet metal components in wheelbarrow manufacturing. Here’s a detailed breakdown of spot welding machines, including how they work, types, specifications, and what to consider when choosing one.
Spot power 6 k.v.
Spot welding is a type of resistance welding where two or more metal sheets are joined by applying pressure and passing electric current through the contact point. The heat generated melts the metal, forming a weld "spot".
⚙️ How It Works-
Two copper alloy electrodes clamp the metal sheets.
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A high electric current passes through the joint.
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The resistance at the contact point generates heat.
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Metal melts at the interface and fuses when cooled under pressure.
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Ideal for light sheet metal (e.g., brackets, thin trays).
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Used for flexibility and small production runs.
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Operator uses a foot pedal to trigger welding.
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Common in low-volume, manual production environments.
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Use compressed air to apply pressure automatically.
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Faster and more consistent than pedal-type.
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Suitable for medium to high-volume production.
| Feature | Description |
|---|---|
| Electrode Force | Typically 300–3000 N |
| Welding Current | Ranges from 1000 A to 50,000 A |
| Power Rating | 10 kVA – 150 kVA (depending on application) |
| Material Thickness | Generally 0.5 mm – 3 mm per sheet |
| Cooling System | Water-cooled electrodes to prevent overheating |
| Cycle Time | 0.1 to 1.5 seconds per weld (adjustable) |
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Material Thickness – Ensure it handles your sheet gauge.
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Production Volume – Pneumatic or robotic systems are best for mass production.
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Weld Consistency – Look for machines with programmable timers and pressure controls.
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Cooling Needs – Water-cooled systems are better for continuous operation.
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Power Supply – Match machine rating with your factory’s electrical capacity.
Welding . Fixtures
Minimum Order Quantity: 1 Piece
| Material | Mild Steel |
| Usage/Application | Square and rectangle boxes |
| Model Name/Number | Hydraulic Welding Fixture |
| Output Current | 200-300 (A) |
| Packaging Type | Plastic wrapping |
| Weight | 200 kgs |
| Material Grade | M.S. |
| Features | Hydraulic with manual clamping |
| Surface Finishing | Grind Finished |
| Size | 1.5 ft x 2 ft x 3.5 ft |
| Brand | Rilon |
| Country of Origin | Made in India |
Welding jigs are essential tools or fixtures used in welding operations to hold, position, and support components accurately during welding, ensuring repeatability, precision, and safety. They are especially valuable in mass production, fabrication, and automotive or structural welding.
🔧 Welding Jigs – Key Details ✅ 1. Purpose & Function:-
Hold parts in the correct alignment and orientation during welding.
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Prevent distortion, movement, or warping during the heat process.
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Enable repeatable, consistent welds in manufacturing.
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Improve speed, accuracy, and operator safety.
| Type | Description |
|---|---|
| Manual Jigs | Simple, adjustable clamps and fixtures; manually positioned. |
| Semi-Automatic Jigs | Include some moving/locking parts for faster setup. |
| Fully Automatic Jigs | Used in robotic welding; often pneumatically or hydraulically controlled. |
| Modular Jigs | Reusable setups with interchangeable parts; flexible for various jobs. |
| Custom Fabricated Jigs | Tailored for specific product shapes or welding sequences. |
| Component | Purpose |
|---|---|
| Base Plate/Table | Provides a flat, stable surface. |
| Locators/Stops | Ensure parts are in the exact place. |
| Clamps (Toggle, Vise, Magnetic) | Secure the workpieces firmly. |
| Supports & Braces | Prevent sagging or warping. |
| Pivoting Arms/Slides | Allow movement where needed (in adjustable jigs). |
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Mild steel (cost-effective)
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Tool steel (durable, heat-resistant)
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Aluminum (lightweight, non-magnetic)
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Cast iron (stable base for precision work)
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Copper alloy inserts (in areas exposed to direct arc – resistant to spatter)
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Automotive frame assembly
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Structural steel welding
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Pipe welding
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Sheet metal welding
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Robotic/MIG/TIG welding lines
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Ensures consistency and precision
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Reduces setup time and human error
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Increases productivity and throughput
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Allows for complex assemblies to be welded easily
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Thermal expansion: Design must account for heat distortion
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Ease of loading/unloading
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Weld accessibility: Jig must not block weld paths
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Flexibility: For multi-part or modular setups
Additional Information:
- Item Code: Fixture
- Production Capacity: 10
- Delivery Time: 15 days
- Packaging Details: Plastic wrapping